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新疆通報棉花收獲機質量調查報告

2021-03-23 10:58:15 來源：農機網(wǎng)整理發(fā)布 閱讀量：12982 評論

導讀：為了掌握新疆棉花收獲機的整體質量水平，推動行業(yè)健康發(fā)展，引導購機農民理性消費，為制定棉花收獲機購置補貼等相關支持政策提供科學依據(jù)，2020年10月至12月，新疆維吾爾自治區(qū)農業(yè)農村廳組織開展了全區(qū)在用棉花收獲機質量調查工作

　　【農機網(wǎng) 監(jiān)管快訊】 新疆是我國主要棉花種植區(qū)之一。為了掌握新疆棉花收獲機的整體質量水平，推動行業(yè)健康發(fā)展，引導購機農民理性消費，為制定棉花收獲機購置補貼等相關支持政策提供科學依據(jù)，2020年10月至12月，新疆維吾爾自治區(qū)農業(yè)農村廳組織開展了全區(qū)在用棉花收獲機質量調查工作，對棉花收獲機的安全性、可靠性、適用性和售后服務狀況開展調查。3月22日，新疆維吾爾自治區(qū)農業(yè)農村廳發(fā)布《新疆維吾爾自治區(qū)2020年棉花收獲機質量調查報告》(以下簡稱“報告”)，對調查結果進行了通報。
 
　　此次調查的對象為新疆維吾爾自治區(qū)境內2018年以來享受農機購置補貼的8家生產(chǎn)企業(yè)的16個不同型號棉花收獲機。
 
　　調查范圍為博爾塔拉蒙古自治州、塔城地區(qū)、昌吉回族自治州、巴音郭楞蒙古自治州和阿克蘇地區(qū)5個地(州)；在調查范圍內，對每一個機型銷售量在10臺以下(含10臺)按照實際戶數(shù)來調查，銷售量在20臺以下的(含20臺)調查戶數(shù)為10戶，銷售量在20臺以上的按20%的比例抽樣。
 
　　調查用戶從自治區(qū)農機購置補貼用戶名單中隨機抽取和確定，被調查的用戶具有區(qū)域代表性，能夠反映被調查機型的真實使用情況。被調查棉花收獲機產(chǎn)品共1034臺，按照上述原則，抽樣確定512臺，終調查完成符合要求的棉花收獲機為486臺。調查的棉花收獲機都是水平摘錠、箱式自走式棉花收獲機，調查機型的總數(shù)占到2018年以來新疆棉花收獲機補貼機具總數(shù)量的47%，基本涵蓋了新疆在用機型的種類，調查機型具有廣泛的代表性。被調查機型都是作業(yè)一個季節(jié)以上，能夠全面反映棉花收獲機產(chǎn)品的質量狀況和使用情況。
 
　　調查結果：新疆棉花收獲機質量調查各機型的總體滿意指數(shù)平均值為70.21，調查結果為滿意；安全性滿意度指數(shù)平均值為76.64，調查結果為滿意；可靠性滿意度指數(shù)平均值為63.68，調查結果為一般；適用性滿意度指數(shù)平均值為72.35，調查結果為滿意；售后服務的滿意度指數(shù)平均值為69.71，調查結果為一般。
 
　　報告指出了調查中產(chǎn)品存在問題：
 
　　(一)安全性應警鐘長鳴
 
　　安全性滿意度指數(shù)平均值為76.75，調查結果為滿意。機具的安全性符合國家標準要求，但在用戶使用過程中存在潛在的安全隱患。有以下幾種情況：一是用戶認為部分棉花收獲機安全防護裝置設置不合理，維修不方便，以至于好多用戶在作業(yè)過程中拆卸掉部分安全防護裝置，安全防護得不到保障；二是用戶不重視產(chǎn)品明示的安全注意事項，存在違規(guī)處理故障的現(xiàn)象，極易發(fā)生嚴重安全事故；三是未高度重視消防安全要求，采收季節(jié)，秋高氣爽，天干物燥，易燃的棉花和干燥的棉葉很容易因機械高溫引起火災，造成昂貴的機械和棉花燒毀，給用戶帶來巨大經(jīng)濟損失，前車之鑒是血的教訓，一定要做到防范于未然。
 
　　(二)可靠性不穩(wěn)定是當前棉花收獲機質量問題的主要方面
 
　　可靠性滿意度指數(shù)平均值為63.68，調查結果為一般?？煽啃詥栴}的原因分析：一是棉花收獲機生產(chǎn)企業(yè)在零部件及原材料選用上把關不嚴，特別是一些易損件，如皮帶、脫棉盤等使用壽命較低，更換頻次較高，不但影響作業(yè)效率，還增加了用戶的作業(yè)成本；二是整機裝配質量不過關，特別是一些焊接部位易開裂、液壓系統(tǒng)漏油等，給用戶造成極大的困擾；三是企業(yè)通過收集的用戶反饋信息，不斷進行優(yōu)化改進，但效果不夠理想；四是沒有對駕駛操作人員進行系統(tǒng)的理論和實際操作培訓，駕駛操作人不能根據(jù)棉花產(chǎn)量、含水率和氣候等因素及時進行摘錠與脫棉盤等各處間隙的調整，導致棉花采收不干凈，或者速度一快就堵塞采棉頭。
 
　　(三)適用性還需不斷改進
 
　　適用性滿意度指數(shù)平均值為72.35，調查結果為滿意。棉花收獲機是引進消化吸收國外的先進技術，在先進技術的推廣應用下，新疆棉花種植的農藝要求是根據(jù)棉花收獲機的采收行距確定的，棉花的品種選擇、種植模式、田間管理等也是符合機械采收要求，但棉花收獲機對作物成熟度、產(chǎn)量高低等的適用性還有待進一步提高。適用性需要改進的方面：一是要優(yōu)化產(chǎn)品結構設計，如整機重心，采收行距等；二是要選擇適合當?shù)氐臋C型進行推廣；三是要加大推廣標準種植模式和管理模式，加強農機與農藝的融合。
 
　　(四)售后服務狀況不能很好地滿足用戶要求
 
　　售后服務的滿意度指數(shù)平均值為69.71，調查結果為一般。生產(chǎn)企業(yè)未能按照《中華人民共和國產(chǎn)品質量法》、《三包規(guī)定》開展三包工作。售后服務問題的原因分析：一是棉花收獲機作業(yè)季節(jié)非常短，服務網(wǎng)點設置較少，用戶購買配件不方便，影響了機器的維修；二是承擔售后服務工作的經(jīng)銷企業(yè)的售后服務意識較低和服務能力普遍較差，用戶只能舍近求遠依靠生產(chǎn)企業(yè)來解決問題，嚴重影響了售后服務的時效性；三是生產(chǎn)企業(yè)的維修服務人員不足，水平參差不齊，對發(fā)生的故障不能準確判斷并進行現(xiàn)場排除，只會更換配件，造成機具不能及時修理；四是三包期之外的服務狀況較差，用戶買不到零配件，或零配件價格太高，超過三包期的產(chǎn)品只能靠用戶自行解決相關問題，維修技能差的用戶意見很大。
 
　　同時，報告向生產(chǎn)企業(yè)給出了建議：
 
　　(一)改進安全防護措施
 
　　生產(chǎn)企業(yè)安全質量意識薄弱，貫徹執(zhí)行相關強制性標準不力，應加強相關強制性標準的宣貫，促使企業(yè)設置合理的安全防護措施和消防措施，完善產(chǎn)品設計及安全防護。指導用戶在出現(xiàn)安全隱患時，能夠正確使用安全消防器材，大限度的降低生命和財產(chǎn)損失。
 
　　(二)提高零部件質量和整機的裝配質量
 
　　建議企業(yè)加強產(chǎn)品設計、加工、組裝、安裝、檢驗等每一個環(huán)節(jié)的質量管控，增加必要的加工設備和必須的檢驗儀器、配備相應的檢驗人員，加強各環(huán)節(jié)的檢驗與控制。提高自制、外購、外協(xié)零部件的質量，增加和延長零部件的使用壽命，尤其是像脫棉盤、摘錠坐管等安裝難度較大的部件；制作高質量的裝配和焊接工裝，提高裝配和焊接質量，進而提高棉花收獲機整體質量。
 
　　(三)加強企業(yè)的售后服務能力
 
　　企業(yè)應合理布置售后服務及維修網(wǎng)點并配備相應的售后服務人員，在服務網(wǎng)點配備充足的零部件，方便用戶及時購買，進一步提高售后服務人員的技術水平，增強售后服務人員的服務理念和責任意識。委托的經(jīng)銷企業(yè)或維修機構應有相應售后服務能力，盡量選擇信譽好、講誠信、設備齊全、有技術過硬并懂當?shù)厣贁?shù)民族語言的人員、具有二級以上資質的維修企業(yè)合作，以保證服務及時、配件供應及時、維修質量可靠。
 
　　(四)適當延長“三包期”
 
　　由于棉花收獲機的作業(yè)季節(jié)性非常強，南北疆收獲季節(jié)合計才2個多月時間，所以“三包期”大部分時間機器處于閑置狀態(tài)，不能體現(xiàn)三包的真實時間，建議適當延長“三包期”。
 
　　(五)進一步加強棉花收獲機用戶(機手)的培訓
 
　　棉花收獲機是一種技術含量高、結構較復雜的產(chǎn)品，機手除會駕駛操作外，還應掌握維護保養(yǎng)、判斷和排除故障的技能，企業(yè)應加強對用戶在售前、售中、售后不同階段采取多種形式的安全和技術培訓。農機管理部門應適時開展相關法律法規(guī)宣傳，加強農機操作手的培訓，通過多方努力，使用戶安全規(guī)范作業(yè)，避免重大質量事故發(fā)生。
 
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